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Identifying Bottlenecks and Waste

Removing Process Inefficiencies

Bottlenecks are process steps that limit overall performance, while waste includes activities that consume resources without adding value. Eliminating both improves operational efficiency.

  • Waiting time.
  • Unnecessary transportation.
  • Excess inventory.
  • Overproduction.
  • Defective products.
  • Unnecessary motion.
  • Duplicate processing.
Note
Removing non-value-added activities often improves customer satisfaction while lowering costs.
Summary
Identifying bottlenecks and eliminating waste are essential steps toward operational excellence.